Drills Straight Deep Holes in Hardened or Soft Materials, Drilling deep small holes with conventional drilling is often extremely difficult and impossible. XACT is one of the largest and most experienced wire EDM shops in the country, offering nationwide service. The die opening is then wirecut with 0.001-inch wire to make a three-lobed shape that would fit within a 0.02-inch circle. For Nationwide Service, 800-wire-EDM (800-947-3336). The special electrode enables the machine’s electric cutting spark to drill deep, angled holes in metal plates, hardened alloys, and other electrically-conductive materials. Tower EDM and Machining However, hole-drilling EDM is also ideally suited for creating cooling channels or air ducts, or supply holes for oil or liquids. X, Y, Z Travel: 4.72" x 5.91" x 11.81" (120 x 150 x 300 mm) K3HS The K3HS is a high speed small hole driller that is often used as a production machine to EDM start holes in die plates. If your parts or components require extremely small-diameter holes drilled with high precision and accuracy, you need American Wire EDM. We offer special capabilities in small-hole wire EDM (Micro EDM). This water flows through the electrode serving as a flushing agent and also as a dielectric. The second way if it's a through hole, is to hole pop the hole undersized and then wire EDM it out to final size and location. EDM hole popping is perfect for fast, accurate, and deep hole drilling applications. If your parts or components require extremely small-diameter holes drilled with high precision and accuracy, you need American Wire EDM. We can also utilize various fixture setups to accommodate compound angles, even on round surfaces. Precision Small Hole EDM down to 0.003' dia. (For 36 inch deep holes we drill from both ends.) CNC drills tend to walk on an angled surface due to torque pressure, but the EDM electrode doesn’t come into contact with the part, so holes remain accurate. Small Hole EDM. For example, if you have a hard block missing a tap, we can add it for you. EDM hole drilling is perfect for making small holes in hard materials on location. TOWER EDM & MACHINING . Create very small holes, including pilot holes to run EDM wire through. If your job demands cutting-edge EDM precision, please give us a call. By modifying a machine, we were able to remove a broken tap from that large part. Small hole EDM is used to drill rows of holes into the leading and trailing edges of turbine blades used in jet engines. By being on the leading edge of the industry for micro hole, small hole and fast hole (high speed drilling) we have set ourselves apart from the competition. Our small hole EDM capabilities include: 20 position tool changer and 5 position guide changer and we can drill holes from .004"-.196" diameter. All three types of EDM -- small hole, wire, and ram -- play a part. We are a leading wire EDM shop and provider of premier wire EDM and small hole EDM services. The EDM drilling station bores holes by using an electrode that rotates within a chuck that has a constant flow of distilled or deionized water. Brass electrodes can be used at a faster machining rate but wear out quicker than copper electrodes. Conventional EDM. Though EDM takes three forms—wire, small hole drilling, and die sinker—wire edm is the most versatile. Small Hole Capabilities at Makino U.S. Makino’s EDM Applications Department in Auburn Hills, Michigan, has produced holes as small as 0.0015 inch diameter in testing. It is a natural addition: Small hole drilling builds on familiar EDM technology. We can put starter holes in as small as .015 diameter and as deep as 20 inches. See Figures 14:3 and 14:4. Efficient, accurate drilling of micro holes hardened thick materials. Machining. About Us. The plate shown had 1,800 .020" holes drilled into it. Electrical discharge machining (EDM) is a metal cutting process that uses electricity to "burn" away small bits of material until the … One is to get a machine that is designed for precision small holemaking. Tolerances Held In Microns With Fine Finishes Aviliable. EDM hole drilling was originally used for putting in starter holes for the Wire EDM machines. 3808 N Sullivan Road It began with one project and has become a service we use almost daily. Our ability to drill micro start holes makes National Jet Company a natural choice for this precise method to manufacture nearly any type of shaped feature. We offer Wire EDM, Plunge EDM, and Small Hole EDM services to our customers. As a demonstration to potential customers of the EDGE2 Fine Hole EDM, they have produced a Makino demonstration piece with 1,334 holes of 0.0041 inch diameter. Our dedicated CNC-operated EDM small hole drilling machine can produce holes as small as 0.2mm in some of the hardest conductive materials. It involves drilling small burr-free holes in virtually any conductive metal or wire-start holes in a hardened conductive metal. It uses an electrical discharge to drill holes. When you're in a pinch, Micro EDM can deliver with … It uses an electrical discharge to drill holes. Any part made of conductive material can be EDMed to tolerances as close as 0.0001” in any shape. EDM Machine,Wire EDM,Sinker EDM,Samll Hole EDM,Tire Mold EDM,Wire Cut EDM,EDM Wire,Wire EDM Cutting,CNC Wire EDM,Small Hole Drilling EDM Machine. SMALL HOLE EDM. With wire EDM micro hole drilling we are able to drill small holes through conductive material whether soft or hardened. Also known as spark machining, electrical discharge machining (EDM) uses electrical current to erode a metal workpiece to a desired shape. Exclusive Swiss Made Machinary That Provide Umatched Performance And Reliability. Small Hole EDM is a specialized component of electrical discharge machining. Wire EDM Plunge EDM Small Hole EDM. ©2020 Northwest Wire EDM | 3808 N Sullivan Road, Building 100 – Suite C, Spokane Valley, WA 99216 | Phone: 509.893.0885 | Email. However, ram EDM hole drilling is much slower than machines specifically designed for EDM drilling. Dedication to Wire EDM. If your job demands cutting-edge EDM precision, please give us a call. Wire EDM, Sinker EDM & Small Hole Drilling At Omega, we are experts in the EDM field, and recognize the special capability that this very accurate machining process affords. The second way if it's a through hole, is to hole pop the hole undersized and then wire EDM it … The K1BL is a linear motor driven small hole EDM that is ideal to use for boring high precision holes. (For 36 inch deep holes we drill from both ends.). Since small hole EDM drills never touch the surface, they can drill on any surface. We Are One of the Oldest and Most Trusted Companies for Wire EDM and Waterjet Services. We can drill holes up to 36 inches deep into hardened or soft electrically conductive materials. Wire EDM Starter Holes Drilling Thru 1 - Wall Wire EDM Starter Holes. Small hole EDM diameters range from .155mm to 3.0mm. Precision, excellence and cutting edge technology. At Northwest Wire EDM, we strive to be your go-to small hole EDM partner by combining expert craftsmanship, cutting-edge technology and unparalleled customer service. Wire, Sinker and Small Hole EDM Specialists Founded in 1985, F/M EDM specializes in wire, sinker and small hole electrical discharge machining work. With the capability of drilling through virtually any conductive material, the use of this technology is continually expanding. EDM hole drilling is perfect for making small holes in hard materials on location. The term “small hole EDM drilling” is used because conventional ram EDM can also be used for drilling. EDM Technologies is a cut above the competition EDM Technologies is the largest electrical discharge machining (EDM) shop in the southeast. Most shops will use a hole popper machine to create start holes, but those machines have their limitations as far as their elec- trode sizes and overall hole quality are concerned. EDM drills bore holes with a long brass or copper tube electrode that rotates in a chuck with a constant flow of distilled or deionized water flowing through the electrode as a flushing agent and dielectric. A small hollow electrode spins about a spindle much like a drill and drill bit (edm drill). A disentegrator is as it is named.. for disentegrating. Addition of wire EDM start holes after heat treating; Removal of broken drill bits and taps ; Placement of holes too small/difficult for conventional drilling; Burr free holes; Wire safety holes; EDM Small Hole Drilling in Carbide. With wire EDM micro hole drilling we are able to drill small holes through conductive material whether soft or hardened. Wire EDM using wire as small as .001’’ diameter. XACT is one of the largest and most experienced wire EDM shops in the country, offering nationwide service. Speed and simplicity. South Metro Wire EDM is a job shop in Shakopee, MN that specializes in wire EDM and small hole drilling. It doesn’t matter if the material is hard or soft, aluminum or carbide. 800-998-1885. Small hole EDM uses high-pressure dielectric fluid and a hollow rotating electrode to produce holes. At HUBER we have an especially deep understanding of the requirements for daily use and have extensive testing capabilities on our machines. Small holes once impossible to drill by conventional machine tools are now performed with EDM. Precision Wire EDM offers EDM drilling and tapping that can fulfill a variety of needs. With our CNC machines we are able to do large production orders. Small hole EDM machines use the EDM process to blast through hardened materials that cannot be conventionally machined. Since 1997 we have provided quality workmanship and prompt delivery to businesses local and nationwide. Small Hole EDM is a specialized component of electrical discharge machining. Create very small holes, including pilot holes to run EDM wire through. Our primary small hole EDM applications include: • Removing broken drill bits. For use in hole-popping EDM machines. Northwest Wire EDM is a provider of small hole EDM services. Northwest Wire EDM is a provider of small hole EDM services. SMALL HOLE EDM Our shop is equipped with a Top EDM small hole EDM giving us the ability to drill deep, very small holes in most workpieces with speed and accuracy leaving virtually no burr. CNC Machining; High Precision; CNC Swiss Style Machining; Learn More. Small holes once impossible to drill by conventional machine tools are now performed with EDM. Tower EDM Inc. specializes in wire EDM, and small hole EDM. Our dual capabilities of wire edm and waterjet allow us to offer broad capabilities and types of materials we can machine: Inconel Vasconal 300 Nitronic Beryllium Copper Hastelloy Stellite Nickel Alloys, Tool Steel Carbides Ferro-TiC CPM 10V High Carbon Steel PCD Diamond, Aluminum Aluminum bronze Copper BrassSteel Stainless Steel Titanium. Xact Wire EDM has an ideal machine that uses an oil based coolant to provide better edge control, surface finish and matching speed. 45 years of Combined Experience. The fourth driller is a Mitsubishi EDM Driller which is used for micro hole drilling. EDM has the capability of drilling through any conductive material. Ram EDM . EDM Technologies is the largest electrical discharge machining (EDM) shop in the southeast. •  Creating coolant holes in tool bits, taps, end mills and drills We go beyond expectations in small hole services. Milco Wire EDM is a leader in Sinker EDM Machining, Small Hole Drilling, Wire EDM and more. Our small hole EDM machines are capable of drilling small holes in any electrically conductive material regardless of hardness. We also use this machine to drill small holes in a variety of types of parts. Hole Drilling EDM Sodick's K-series range of machines can produce very small wire EDM start holes quickly and efficiently, as well as other small diameter drill holes. The EDM microdrilling machine is essentially a sinker or ram-type EDM machine with some interesting modifications that enable it to drill holes as small as 0.0002 inch in diameter. Service Company Get in Touch. We can drill holes up to 36 inches deep into hardened or soft electrically conductive materials. Modified Small Hole EDM Machine to Remove Broken Taps and Drills. Fast, small and deep drilling. It compliments our numerous other high-speed small hole EDM machines that specialize in all other conductive materials. Call on Micro EDM to serve your component design and/or manufacturing needs. South Shore Manufacturing is the largest wire EDM shop in New England, and our experienced staff has the knowledge to tackle your most challenging jobs. We are capable of processing any size job. A hole popper is a fairly accurate machine and can put .010 diameter holes through 2" of hard material. Plunge EDM. CNC Controlled Small Hole EDM Machines - Models EDB-435 and EDB-640 Typically, wire start holes are located inside and outside the specified contours. Wire EDM Plunge EDM Small Hole EDM. Small hole edm was added in 2006 and headed up by Tony Giangrasso. Small Hole EDM; Wire Cut EDM; Conventional EDM; Learn More. Drilling deep small holes with conventional drilling is often extremely difficult and impossible. We service customers across a wide array of industries to drill close proximity micro holes too small or difficult for conventional drilling. Wire Tech EDM, Inc. uses EDM hole popping technology to drill small holes in a variety of types of parts. Infinity EDM has four small hole drillers. Wire EDM; Small Hole EDM; Equipment; Our Work; About Us; Contact Us 586.566.0100 Your E.D.M. EDM Small Hole Drilling in Carbide Xact Wire EDM has an ideal machine that uses an oil based coolant to provide better edge control, surface finish and matching speed. wire EDM starter holes, and other operations. Part heights up to 12” can be small … It doesn’t matter if the material is hard or soft, aluminum or carbide. Used for breaking up taps for the most part. With the capabilities to drill blind or through holes as small as 0.005″ in diameter, we offer EDM hole drilling services to meet the needs of any industry or application. It is used for production as well as starter holes for our Wire EDM dept. We have programmable CNC small hole EDM machines. A high current, low accuracy machine. Sinker EDM. A Cut Above the Competition. Home; Contact us; Speak to an EDM Specialist. Wire Tech EDM, Inc. uses EDM hole popping technology to drill small holes in a variety of types of parts. Three drillers are Current EDM heads mounted on Clausing mills and have the Accurite Control for CNC drilling capabilities. A Better Partner for Your Wire EDM, Waterjet and Machining Needs: Quick Turnaround Time Competitive Pricing ISO9001 Compliant State-of-the-Art Cutting Technology & Processes Expert Craftmanship - 75+ Years of Machining Experience. We can drill holes in material as thin as .0001" thick, and as small as .0008: diameter, Drilling Thru 1 - Wall Drilling Thru 1 - Wall Deep Hole Manifold Drilling. Small hole EDM, or EDM Hole burning compliments and aides our wire EDM machines by quickly generating starter holes through seemingly impossible-to-drill materials or thicknesses, greatly reducing cost and turnaround time for our customers. Removing broken bolts, drills, and taps are an everyday occurence in our CNC Small Hole EDM department. Hole Drilling EDM Sodick's K-series range of machines can produce very small wire EDM start holes quickly and efficiently, as well as other small diameter drill holes. Electrical discharge machining (EDM) uses sparks to erode material, which avoids the problems of tool pressure that makes working with very hard materials impractical using conventional methods. The K series line up features K1C, K3HN, K1BL and K3BL, with a wide range of capabilities determined according to the application needs. FX: 509.893.0696 The firm uses the EDM microdrilling process to make a range of pinhole apertures, which are small, precision holes drilled in foil that are used as standards by the laser, optics and other industries. We are an ISO 9001:2015 certified company and have specialized in wire EDM, sinker EDM, and small hole EDM for more than 30 years. Our capabilities include a large number of high-end machines at two wire EDM machine shops, also offering advanced CMM and video inspection. The small-hole EDM is used to produce wire start holes in exact locations, with diameters from 0.015 to 0.080 inch. This is how we ensure that only products of a certain quality are included in our range of accessories for start hole EDM. Our primary small hole EDM applications include: •  Removing broken drill bits The hole popper will run circles around a disentigrator for small holes. Our goal is to provide: An electrode is drilled through the center shaft, allowing the remaining pieces to be removed without damaging the existing threads. A separate EDM head specifically for small hole drilling is mounted on a wire-cut machine and allows large hardened plates to have finished parts eroded from them as needed and without pre-drilling. With the capabilities to drill blind or through holes as small as 0.005″ in diameter, we offer EDM hole drilling services to meet the needs of any industry or application. Tolerances Held In Microns With Fine Finishes Aviliable. •  Starting holes for wire EDM operations. Our machine is equipped with an automatic electrode feeder making B&B your perfect choice for your production small hole work. The K series line up features K1C, K3HN, K1BL and K3BL, with a wide range of capabilities determined according to the application needs. The Model DJ1612 Small Hole EDM Machine is our 2 nd generation inexpensive basic EDM Machine capable of EDMing holes using .012-.118-inch diameter electrodes. Hole sizes from.013 to.236 Email: info@northwestwireedm.com. Small Hole EDM. Yes! Northwest Wire EDM is a provider of small hole EDM services. (we have a no-spam policy), Address: Spokane Valley, WA 99216, Telephone & Email: Join our informative e-newsletter featuring manufacturing trends, clients learnings, new product innovations, materials news, design ideas, tradeshows and more. These holes shown under the microscope are .015" +/-.002" diameter. The electrode tubes operate like the wire in wire cut EDM machines, having a spark gap and wear rate. 45 years of Combined Experience. Other ways not involving EDM are to mill it or drill and bore it. You’re dealing with something the size of a hair that has to be loaded into a machine. We are a leading wire EDM shop and provider of premier wire EDM and small hole EDM services. High Quality Sinker EDM Machining. Our machines are CNC Programmable and have Automatic Tool Changing Capabilities. To compliment wired EDM technology, we provide CNC small hole drilling as an additional service. EDM Machining Services Houston. When popping or drilling holes in fast or small holes, size and weight are rarely limited. Our Small Hole EDM Machines can drill holes as small as .010" through any conductive metals. Prototype to Production; Precision orifice holes; Precision fuel metering holes; Small precision start holes for wire EDM; Small hole, high speed, three-station production EDM machines Automatic electrode refeed; CNC indexing; Precision, burr-free holes with 16 rms finish For example, if you have a hard block missing a tap, we can add it for you. With EDM we eliminate the risk of broken drills and can handle pieces weighing as much as 1,100 pounds with electrodes as small as 0.0118 inches. With Huber Bohrteufel, our start hole EDM, electric spark erosion can be used to machine the smallest holes by means of 0.10 to 10 mm electrodes quickly, smoothly, free from burrs, and precisely into almost any conductive material. Small Hole EDM drilling is an ideal way for quickly creating holes in materials that would otherwise be difficult or impossible to machine. “If you look at drilling a hole the size of 0.004″, it’s a really difficult hole to EDM. NADCAP & AS9100 Certified. This will also give you a hole within tenths if you want it. Upload your CAD files now and get a quick quote! Not only do holes vary in size for aircraft engines, and automotive injectors, but medical implants continue to challenge the limits of small-hole machining with EDM. Including EDM micro hole drilling with burr-free results. Or, if you need ejector holes in a hardened punch, EDM tapping easily adds them. Removing broken bolts, drills, and taps are an everyday occurence in our CNC Small Hole EDM department. By nesting multiple contours, material consumption can be maximized and unattended operation extended as … We provide the best quality and price with a fast turnaround service. We service customers across a wide array of industries to drill close proximity micro holes too small or difficult for conventional drilling. We are ISO 9001:2015 certified. The start EDM drilling systems not only master small dimensions on start holes with 0.3–3.0 mm ­electrodes, but also functional bores. Deep Hole Manifold Drilling Small Hole EDM's are the perfect answer to those Deep holes, that may cross other holes in a manifold! A small hollow electrode spins about a spindle much like a drill and drill bit (edm drill). EDM hole drilling was originally used for putting in starter holes for the Wire EDM machines. We meet and exceed our customers specifications with EDM drilling, small and micro hole machining applications. One source for all of your Wire EDMing. Small Hole EDM. With EDM we eliminate the risk of broken drills and can handle pieces weighing as much as 1,100 pounds with electrodes as small as 0.0118 inches. We service customers across a wide array of industries to drill close proximity micro holes too small or difficult for conventional drilling. With nearly 27 years experience we have built a very strong reputation in the industry. Small hole EDM machines ideally complement our wire EDM machines with the ability to quickly blast wire EDM start holes in our work pieces for minimal material preparation times, which gives the fastest turnarounds possible to our customers. These holes shown under the microscope are .015" +/-.002" diameter. The manual version offers comfortable operation during manual positioning, while the CNC version also masters a large number of holes in a single sweep. The micro hole machine is used to make a 0.002-inch start hole in a tool steel extrusion die, using 0.001-inch wire electrodes. Small hole EDM, or EDM Hole burning compliments and aides our wire EDM machines by quickly generating starter holes through seemingly impossible-to-drill materials or thicknesses, greatly reducing cost and turnaround time for our customers. Cut-Rite offers the latest technology in E.D.M. They demonstrate the very small holes that the shop is capable of producing by the EDM microdrilling process. Precision Wire EDM offers EDM drilling and tapping that can fulfill a variety of needs. Up to +/- 0.001″ Tolerance Ability to hold very tight tolerances on thick, hardened materials, 12” x 8” x 16” Work Envelope Our machines can cut pieces up to 11.3” thick and up to 682 lbs in weight, Cuts All Conductive Materials Including soft or hard metals, carbides, graphite and superalloys, +/- 0.010″ Miminum Hole Size We stock a variety of configurations to, Burr-Free Finished Holes No tooling required to achieve clean, burr-free holes, Delicate Parts & Hard Materials Very low machining forces allow for versatility between delicate parts and hardened materials. Start hole EDM is a specifically quick and efficient metalworking method, which can be applied to process very thin as well as very thick materials. Electrical Discharge Machining (EDM) has been removing metal by spark erosion for more than half a century—with sinker (ram/Elox-) style EDMing for molds and wire EDM for precision parts cutting, especially dies. Trust our experience for your next EDM project or Prototyping need! • Placing injection nozzles in molds. wire EDM start holes, and the smaller the diameter wire to be used the more precise in location, dimen-sion, cylindricity, straightness, and surface finish the start hole has to be. We are an ISO 9001:2015 certified company and have specialized in wire EDM, sinker EDM, and small hole EDM for more than 30 years. We still use it for this purpose everyday. We can put starter holes in as small as .015 diameter and as deep as 20 inches. The perfect complement to the wire-cutting systems from Mitsubishi Electric. Experienced Micro EDM operators have the needed machining know-how for producing precision components. Tower EDM and Machining High Quality Products and Unbeatable Customer Service. Our small hole EDM machines are capable of drilling small holes in any electrically conductive material regardless of hardness. Our Current CT300 small-hole wire EDM machine contains a special electrode that spins around a spindle like a drill bit on a drill. With every accessory order, you benefit from our extensive experience with selling start hole EDM machines. Wire Tech EDM uses top of the line and best in the industry small hole EDM machines. We can drill holes on any angle from 0 to 180 degrees. services An ISO 9001:2015 Company. EDM hole popping is perfect for fast, accurate, and deep hole drilling applications. EDM micro hole drilling is used to produce small holes through conductive materials, whether those materials are soft or hardened. PH: 509.893.0885 Small holes that were once almost impossible to drill by conventional machine tools are now being performed with ease. Production Small Hole EDM We use a Current CT300 EDM Drilling Machine, and we accept various drawing formats in order to generate quotes (dxf, igs, dwg, dwf, xt, sldprt, pdf). A third type, EDM drilling, has emerged for precision holemaking in the smallest sizes, going beyond its use initially as an EDM “popper” for starting holes in hard metals. Since our whole team began as machinist/tool makers our expertise in this field is extensive. Welcome to XACT Wire EDM. Small hole EDM machines contain a special electrode that spins around a spindle like a drill bit on a drill. Drilling 166 holes as small as .012" diameter to meet an internal feature in this Bronze Injector. Wire Cut utilizes maximum expertise in the technology and engineering of EDM small hole drilling. Our capabilities include a large number of high-end machines at two wire EDM machine shops, also offering advanced CMM and video inspection. With conventional drilling, drills tend to walk off when drilling on curved surfaces. Machining. Makino makes a few models marketed specifically for this application and they can make a hole within tenths. If UPS or Federal Express can deliver, we can work together! Tower EDM Inc. specializes in wire EDM and small hole EDM. Our small hole EDM capabilities include: 20 position tool changer and 5 position guide changer and we can drill holes from .004"-.196" diameter. In addition to the more traditional .004’’ and .010’’ diameter wire, NJC also offers wire EDM using wire as small as .001’’ diameter. •  Placing injection nozzles in molds Home; About Us; Products Wire EDM KD400ZL KD500ZL KD630ZL KD800ZL KD400GL KD500GL KD630GL KD800GL KD400CL KD500CL KD630CL KD800CL DK7725 DK7732 DK7740 DK7750 DK7763 Sinker EDM ZNC350 ZNC450 ZNC500 ZNC550 … Building 100 – Suite C We still use it for this purpose everyday. With this process start holes can be made that are used during wire EDM that function as feed-through holes to cut contours. Initially shops were using this technology specifically for start holes in wire EDM jobs. The driller head can tilt 45 degrees. 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